Mercury Outboard Voltage Regulator Problems

Welcome to the Mercury Check Engine Light codes page. We carry everything needed to speed maintenance and repair work so boat owners can spend time on the water, not at the marina. I have a 1987 Nissan sentra that needs a new voltage regulator. Engine stalling, sputtering and intermittent acceleration will occur when the vehicle's voltage regulator is unable to handle the power put out by the vehicle's stock (and faster-moving) alternator. Replaced Voltage regulator(s)- never a problem now. regarding a 90hp 2 stroke mercury outboard 2002 model 1/ initially tacho stopped working - checked out ok by instrument technician 2/ Mercury marine mechanic suggested it would be a voltage regulator problem 3/ last trip out on water occasional odour of hot plastic 4/ on return removed cover off motor - the clear insulation on the connectors on. There must be exactly a 10 PSI difference between the fuel pressure and the air pressure. I have two series 24 combination start and deep-cycle batteries connected by a VSR to help keep the trolling battery topped off. 5 In Stock - Ships Immediately. I get 14+v at quite low revs. Mercury & Mariner 150 HP Ignition Parts. Get boat parts and outboard boat engine motor parts and accessories you need, when you need them. great ideas- also check the voltage at idle- my efi was doing same thing, I changed the fuel lines and etc. pdf Free Download Here Installation Instructions Outboard Tachometer Outboard Motor http://faria-instruments. Shop Mercury Outboard Voltage Regulators at Wholesale Marine. APPLICATION ON NEXT PAGE. But I'm worried about what caused the stator to go out in the first place. DOWNLOAD 60HP Outboard Repair Manual Johnson Mercury Mariner Suzuki Yamaha INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. Best Answer: Seems to me there was a problem with these regulators, but i would need your serial number to look for the service bulletin. Parts manufactured by CDI Electronics meet or exceed OEM specifications. Started it today, 9/27/15, to get it ready for winter …. the voltage is 15. DISCLAIMER. Emphasis is placed on determining how the vertically averaged wind, local maximum in vertical wind shear, and length of the locally supercritical region combine to yield local instabilities. Voltage Regulator Rectifier Mercury Outboard 16 & 40 Amp 1989-1991. Belguim 0P156468 through 0P269818. This service is available for only $4. 95! Mercury 4-Stroke Outboard Boat Motor service manuals are available for immediate download! This service is available for only $4. With the regulator taking away the load (no output from the regulator) the voltage can reach 200+ volts at high rpm at the stator. Mine starts with no problem. Item number: 170447617324 is. Please verify your this is the case before ordering. Hi, I have a 2012 model DT15 Suzuki. Each regulator then operates completely independently from the other one. Mercury Mariner Outboard Electrical Systems. I am worried about over charging the battery. Whatever it is start your outboard. VOLTAGE REGULATOR 883072T VOLTAGE REGULATOR 18736A21 BATTERY CABLES BATTERY CABLE KIT 84- 88439A50 Pair of 12 ft. The amp is very low at this time however due to the no load condition. The battery tested good. 1m Quintrex Tinny. More than enough to keep battery charged. APPLICATION ON NEXT PAGE. Mercury 175 outboard voltage regulator fire? I have a 1993 175 efi 2. Your outboard stator is the "powerhouse" of your outboards ignition system. Your new Mercury outboard or sterndrive is covered by our factory warranty from the date the product is first put into service or your date of purchase, whichever occurs first – provided that it is registered with us. Having problems putting the electrical wires in the right place after repair:-)) Hope someone can help me, helpless sea-loving female. Touch the red wire of the multimeter to the end of the red lead of the outboard rectifier. Mercury marine parts on your shopping list? This is the place to get everything you need to keep your outboard, sterndrive, and everything else running its very best, and you'll save some money along the way. If the voltage is less than 9 1/2 volts during cranking there is a problem in the battery s or the Ignition switch Box. Replaced Voltage regulator(s)- never a problem now. Usually, we response your email in 1 business day. Voltage Regulator Rectifier Mercury Outboard 16 & 40 Amp 1989-1991. 1990-2001 Johnson Evinrude Outboard. Without the correct voltage, your outboards starter motor may not be able to crank the flywheel fast enough to activate your ignition system. These catalog pages represent just a few of the parts we stock. If the voltage is less than 13. The voltage after his componen is 12vdc. The information provided on these pages is correct to the best of my knowledge, however the MasterTech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. Buy a genuine Mercury Quicksilver or aftermarket part. Buy New Voltage Regulator For Mercury 75-90 HP 4 Stroke Marine 804278A12, 804278T11 at Walmart. BATTERY CABLE-NEG 84. 7L ALTERNATOR KIT 804916A 1 An alternative charging system for 3. Check voltage at battery(s) with an analog volt meter. Transom Clamp Mount $75. Chart B shows the more stable voltage and current reading on a regulated rectifier. Wrx Parts Location Engine Dodge Home Car Interchangeable Lincoln Harness Diagrams Owners Town Manual Ford Radio Box Focus Navigator Shift. Free 2-day shipping. Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor. The tachometer is also connected to the voltage regulator and uses the incoming a/c frequency to drive the tachometer (grey wire)and they CAN and DEFINITELY DO CAUSE IGNITION SYSTEM FAILURES. - still had problem, then checked voltage- mine would run up to 17 volts at low speeds- causes engine to shut down. Voltage Regulator Rectifier Mercury Outboard 16 & 40 Amp 1989-1991. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Continually failing regulators can indicate a problem with the stator or stator wiring, or a heavy load of accessories, causing the regulator to overheat and fail. Original Factory Mercury Marine Stators. Download a 60HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. My pontoon motor did it last year. Replacing The $100 Voltage Regulator On Outboard Motors With A $4 Radio Shack Full Wave Rectifier Big Jig How to pull start your electric start Outboard when you have a flat battery. Check by using an ohmmeter with one lead on the battery ground cable and the other on the regulator ground terminal (on left side ground post in front of battery). Your outboard stator is the "powerhouse" of your outboards ignition system. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Using the prescribed testing method fromt he Mercury service manual. A faulty or failing stator can cause one or more symptoms. This is why a regulator is crucial to a healthy charging system. 2014 Practical Outboard Ignition Troubleshooting Guide. New Voltage Regulator Rectifier 815279 815279-1234 Fit Mercury Outboard Force. Mercury Marine Two Years Limited Warranty (Europe) WHAT IS COVERED: Mercury Marine warrants each new Mercury Outboard, Mariner Outboard, Jet Products, Thruster Electric Trolling Motors, Mercruiser Inboard or Sterndrive engine products to be free of defects in material and workmanship during the period described below. We've located a curated catalog at reasonable costs. It is a small square component with 2 yellow wires a grey wire and a red wire connected. Mercury 175 outboard voltage regulator fire? I have a 1993 175 efi 2. Re: Tachometer Voltage Regulator/Rectifier Issue You can test this out without a DVA. Hi, I have a 2012 model DT15 Suzuki. or voltage regulator. The Air Compressor builds about 80 PSI of air pressure in the fuel rails. Download Mercury outboard engine factory service repair manuals straight to your computer in just seconds. Ask the experts on our Mercury Outboard Parts Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. The regulator must have a clean, tight ground connection for proper operation. The rectifier can remain in place, but all wires will need to be removed from the rectifier. 1990-2001 Johnson Evinrude Outboard. My 2000 model 200 EFI regulator caught fire and burned everything on the outside of the engine block. i run a bosch fuel pump,humminbird gps/depth finder 787c, hydralic jack plate,trim, I am pretty sure I am not charging the battery much going down the lake to my fishing hole, The only reason I am bringing this up, I recently pulled the battery (new battery) to do some. VOLTAGE REGULATOR 883072T VOLTAGE REGULATOR 18736A21 BATTERY CABLES BATTERY CABLE KIT 84- 88439A50 Pair of 12 ft. The Air Compressor builds about 80 PSI of air pressure in the fuel rails. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 60 HP outboard motor to factory specifications. anyone have a solution. Download Mercury outboard engine factory service repair manuals straight to your computer in just seconds. They provide voltage to your switchbox or CDM's. 35 Hp Mercury Outboard Service Manual This Mercury Mariner two stroke Workshop Manual/Repair manual covers the following years and model Outboard motors: 1965: 3. NEW VOLTAGE REGULATOR MERCURY OUTBOARD 60HP MARINE 30-120HP 883071T 883071A. This is an aftermarket lower unit built here in the US. One will have a wire in it ( the tach lead) the other will be empty or have a black plug in it. I have never had a charge kit on it but I was chatting to the local Tohatsu dealer today about getting a charge kit to keep my battery charged. Mercury Outboard Parts and Mercury Marine Motors are among the most popular outboard motors for sale today. Thankfully it was snuffed out and looks like minimal damage was done. They can answer questions for any Mercury outboard motor model or horsepower including Chrysler Outboards, Force Outboards, Mariner Outboards, and Mercury Inboard/Sterndrives. The symtoms: 1. The code definitions are a good starting point when determining the cause of the service engine light but where do you go from there?. Mercury 40_50_60 Hp EFI 4 Stroke Outboard Repair Manual [Improved] - PDF Service Manual DOWNLOAD HERE "Mercury 40 / 50 / 60 Hp EFI 4 Stroke Outboard Repair Manual [Improved] - PDF Service Manual IMPROVED PDF manuals have: Bookmarks, Sub bookmarks, Searchable Text, Index, Improved Quality. 6p is where ya want to be at Doug may be right you're tach is messed up or the voltage regulator is screwed up. DFI Air Compressors The Optimax Air Compressor is the "secret" to the Optimax's excellent performance. I have never had a charge kit on it but I was chatting to the local Tohatsu dealer today about getting a charge kit to keep my battery charged. positive cable. Before it was around 14-volts while underway. Showing results for "40 hp mercury outboard manual" Sort By Relevance Price. Power pack, stator, timerbase, regulator. Just checking if anyone has had similar experience with their Mercury outboards. Fuel Pump Pressure Chart. Please verify your this is the case before ordering. 95 Voltage Regulator 12 Volt, A-Circuit, S-IG-L Terminals, 14. Outboard V6 EFI Technician's Guide 1. Re: Mercury regulator/rectifier recall 2005 There is a lesson in this,whether it be an outboard,boat,car etc always notify the manufacturer of any change of ownership details. Download Mercury outboard engine factory service repair manuals straight to your computer in just seconds. I bought a Tohatsu 5hp Saildrive last year, and get a far higher voltage than that. Parts manufactured by CDI Electronics meet or exceed OEM specifications. DOWNLOAD a Mercury/Mariner outboard PDF repair manual straight to your computer in just seconds and fix your problems now!. Mercury Mercury & Mariner Outboard Parts by HP & Liter 175HP 0C239553 THRU 0D081999 - USA - V-175 (SKI) EFI Cat. I fitted a 24v to 12v regulator designed for lorries etc between outboard charger lead and battery. Get free expert troubleshooting help, support & repair solutions for all Boating. Offering discount prices on OEM Mercury Marine parts for over 50 years. 0 Liter units 200/250 HP that have a Standard Mercury Lower Unit installed**. Sierra products are engineered to meet or exceed OEM standards, and stand up in harsh marine environments. Mercury/Mariner 40/50/60 4 Cylinder Four Stroke - Model year 2002 and 2003. The amp is very low at this time however due to the no load condition. After 10 min or so I decided to open up the cowling and check to make sure all looks well before taking it out this season. This is generally provided by a battery (such as a 9V battery) or keys electrical energy, the outlets in your house run at 120V. Great Lakes Skipper has amazing discount new and replacement boat parts like Mercury Marine outboard boat engine harnesses, boat engine plug adapter harnesses, boat instrument cable extensions, and more Mercury outboard boat motor harnesses made by Mercury, Lund, Sea Ray, and more. com is an online retailer of Yamaha Outboard Parts and Yamaha Marine Parts. I have a problem with the battery on my RSVR not charging I have checked the output from the generator and I don't think that is at fault (20V dc at 3-4000rpm on each of the 3 wires) It seems to me that the next thing I should check is the regulator/rectifier Does anyone know what voltage I should expect on the output side of the regulator. My problem was a stuck brush on the alternator. It would be very difficult to replace the voltage regulator with the boat in the water and since I don't own a trailer I decided to replace it when the boat was pulled for the season. 8HP 20 HP 35 HP. Browse an expansive array of voltage regulator in stock now. I am possibly having voltage regulator problems with my 2001, 90 hp, 2 stroke mercury outboard. 2014 Practical Outboard Ignition Troubleshooting Guide. If you can unplug the SMALL plug from the alternator, and ELIMINATE the drain entirely (repeat the test to confirm), it is VERY likely that the alternator is the problem. Emphasis is placed on determining how the vertically averaged wind, local maximum in vertical wind shear, and length of the locally supercritical region combine to yield local instabilities. A bad Air Compressor head seal can force water into the fuel rails. This product is great for use in all marine applications. Please see the attached pictures of our facility & visit our store! MARINE SUPPLY is a REAL business with an enormous 26,000 sq ft retail floor, many employees and several certified marine mechanics with decades of experience on both outboard and I/O marine engines. When Mercury Mariner outboard electrical systems require troubleshooting, replacement or repairs, many marine technicians and mechanics turn to Wholesale Marine. > I have a 1987 Mercury 150 hp outboard. Outboard Ignition Parts - Since 1998, iboats is the most trusted water lifestyle online store for boat parts and accessories, boats for sale, and forums. com There was a problem with saving your item(s) for later. Browse our daily deals for even more savings! Free shipping on many items!. Shop for Mercury & MerCruiser outboard spare parts for all make and models via Outboard Spares now. Check the voltage on the red and white Ignition wires at the CD Unit. I have had mine for 3 years now. This 35 hp mercury outboard wiring diagram will contain an over-all description owner's manual usually take note of all features and details about the product. President Trump addressed the nation last night in his first State of the Union, calling attention to a number of issues on the minds of Americans, many of which impact the recreational boating community. Troubleshooting a Yamaha outboard motor's tilt and trim is fairly straightforward, usually involving a thorough visual inspection and a check of the hydraulic fluid level. Things to look for include any build-up of dirt and sand, as well as a lack of sufficient or appropriate grease. How do I hook up a tachometer or other gauge to my outboard motor? Each Mercury Precision Part gauge contains instructions on how to connect the instrument. I found the voltage regulator, the top one, fried. Fix your problems now! Download Automotive Repair Manuals for Outboard Engines, ATV, Motorcycle Service Manuals, Truck Repair Manuals, Car Repair Manuals, JetSki Manuals. Check the current with an i410 or i1010 current clamp. This web page is a blog about the process I used to make the E. Notice: Undefined index: HTTP_REFERER in /home/baeletrica/www/8laqm/d91v. Most of the problems were ignition related and I had to replace the trigger, cdi, voltage regulator and flywheel just to get. So I want to test it. This is a image galleries about Mercury Outboard Starter Problems. Rev motor a little to see if that. Voltage Regulator Rectifier for Ducati 748 750 851 888 900 906 907 916 Monster 900 Super Sport 900 SS 1986-1998. Voltage Regulator – Device mounted on an outboard engine. Basic theory simplified. Just checking if anyone has had similar experience with their Mercury outboards. Free 2-day shipping. After 10 min or so I decided to open up the cowling and check to make sure all looks well before taking it out this season. If this pressure difference is not maintained you can expect poor engine performance and sometimes the engine will not run at all. I had mine last year start melting and caught the motor of fire. Mercury Marine has received updated troubleshooting specifications for the voltage regulator/rectifier in the above listed service manual. Mercury Mariner Outboard Electrical Systems. These only charge your battery and unless your battery was very marginal when you went out, it should run on a fully charged battery longer than that. Power pack, stator, timerbase, regulator. Have a 115hp 2007 efi merc. 1m Quintrex Tinny. View parts diagrams and shop online for S240J30WS : 2000 SportJet 240 [JETPWHD]. Mercury 50 Hp Outboard Trigger Issue - How-To-DIY. NEW VOLTAGE REGULATOR MERCURY OUTBOARD 60HP MARINE 30-120HP 883071T 883071A. My old stator was original and 14 years old. I replaced both the regulator & stator in tandem when my PC800 developed a no-charge problem with melted wires and all. Fly wheel, Stator coil, Solenoid, Voltage regulator, Starter Motor and Wiring Harness. com is an online retailer of Yamaha Outboard Parts and Yamaha Marine Parts. Mine starts with no problem. Our Mercury Outboard Voltage Regulators are at the lowest prices and same day shipping!. Voltage Regulator Rectifier For Mercury Outboard Mariner 1976-1998, 8m0058226 Voltage Regulator - $110. Please review our Warranty, Returns & Refunds policies before you place an order. Disconnect the Mercury Outboard switch and reset, if the engine fires, replace the Mercury Outboard switch. Are you looking for good advice about your Mercury outboard engine problems and issues. Voltage Regulator Rectifier for Ducati 748 750 851 888 900 906 907 916 Monster 900 Super Sport 900 SS 1986-1998. So I want to test it. Mine starts with no problem. 8 to 12-volts while underway [on a 2004 Mercury 60-HP outboard motor]. One of the first symptoms of an issue with the voltage regulator is dim or flickering gauges. 02 eBay determines this price through a machine-learned model of the product's sale prices within the last 90 days. Black or highly carboned spark plugs can mean several things, including problems with other ignition components, timing issues, or even fuel system problems. Seloc takes repair into the 21st century, by allowing users to access our electronic database for up-to-the minute information on your engine. Find VOLTAGE REGULATOR - 8M0084173 here. But I only got a voltage regulator. 7L (s/n 4625580 and above) ALTERNATOR 78403A 2. Should not be continuity between the ground plate and poles. If the voltage is 13. Motor is a 1995 90 hp Mariner Voltage Regulator fried - DoItYourself. New voltage regulator for Mercury / Mariner outboard motors. Top of Page. Scribd is the world's largest social reading and publishing site. Best Answer: Seems to me there was a problem with these regulators, but i would need your serial number to look for the service bulletin. Fits Mercury/Mariner 75‑V6 outboards and the new Verado. Touch the red wire of the multimeter to the end of the red lead of the outboard rectifier. I waited a min. Scroll down to the bottom for more info. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Browse answered Sierra 18-5743 Voltage Regulator for Mercury/Mariner Outboard Motors questions, problems & issues. All parts sold are new. org on the yellow wires from the stator to the voltage regulator is another way. com There was a problem with saving your item(s) for later. 2 Fluke Corporation Troubleshooting Marine Engine Electrical Systems Figure 6: Alternator leakage current. In business for 30 years in eastern Tennessee, we feature the highest quality starters, alternators, generators, and electrical parts for your vehicle, boat, watercraft, motorcycle, ATV, farm tractor & more. The amp is very low at this time however due to the no load condition. Item Details Removed from a 1985-1986 MerCruiser 470 S/N A560005 Overall Good Condition, bench tested. Started it today, 9/27/15, to get it ready for winter …. Although the batteries are different brands, they are approximately the same age. Please use the revised specifications shown on the following page when troubleshooting the voltage regulator/rectifier on the affected models. Labor costs are estimated between $121 and $154 while parts are priced between $297 and $383. Your problem could be as simple as the. I dont know the device names on an outbord. 2 Pcs Voltage Regulator For Mercury Mariner Outboard Marine 6 Wire Rectifier X2 Regulator Rectifier - $66. I smelled a faint burning odor but saw no burnt wiring. 1m Quintrex Tinny. I have a 16 amp system, I have been thinking of unhooking the voltage regulator. Shop Cdi Electronics available for sale today on the internet. Fits all Mercury & Yamaha outboards that use one of the part numbers listed above ONLY. This pressure difference is maintained. Prices include shipping in the continental US. 1990-2000 Mercury Mariner Outboard 150hp/150 EFI/150 Optimax, V6, 2 stroke Engine Service Repair Manual. In the back of the motor there are 2 grey wires. Why does my 1986 90 hp outboard show a high voltage ie 18 when under full power and 14 when at idle? Depending on the Brand it may have a "voltage regulator" or. great ideas- also check the voltage at idle- my efi was doing same thing, I changed the fuel lines and etc. The mechanic who installed it was Tim Hammer--remember this name. Starter Solenoid Switch Johnson, OMC, Evinrude Outboard Motor Shop Amazon Automotive for your Car, Truck, Jeep, Motorcycle, RV, and ATV with Free Super Saver Shipping and Free Returns on Qualified Orders. All chapters in the service manuals apply to the whole engine Mercury Outboard engine and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion. the voltage is 15. Run the engine at 2000 RPM. anyone have a solution. UPDATE 1/14/2017: "Johnson Viking Valiant Mods by WA1HLR & Using correct 124B Hammond transformer". Mercury Mariner Outboard Electrical Systems. This has been a way of life for us here at Dream Catcher Charters and with Capt. Mercury Rectifier Troubleshooting. Best Answer: Seems to me there was a problem with these regulators, but i would need your serial number to look for the service bulletin. Shop Cdi Electronics available for sale today on the internet. If you don't have exactly a 10 PSI difference the engine will run bad or not at all. Mercury stepped up to the plate & made me a very loyal customer. They have a similar set up, they t. but would like to know if their are any cons. NEW VOLTAGE REGULATOR FITS MERCURY MARINE 115 125 135 HP 92-06 150 175 200 HP 91-99 in Voltage Regulators. My problem is that my manual isnt specific on what my engine. Selling parts from this 2003 Mercury 25 hp long shaft outboard. The Fuel Pressure Regulator and Tracker Valve maintains exact fuel and air pressures. Please review our Warranty, Returns & Refunds policies before you place an order. Shop for Mercury & MerCruiser outboard spare parts for all make and models via Outboard Spares now. Usually, we response your email in 1 business day. Any thoughts on why this happened and how it can be prevented in the future?. Rev motor a little to see if that. Ideally the circuit should be followed by a voltage regulator to keep the voltage down to around 14. Also, check the voltage regulator's harness for resistance. The code definitions are a good starting point when determining the cause of the service engine light but where do you go from there?. Check the current with an i410 or i1010 current clamp. Other options may be available, contact your local Mercury or Mariner Outboard dealer for additional information. Just checking if anyone has had similar experience with their Mercury outboards. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. This is generally provided by a battery (such as a 9V battery) or keys electrical energy, the outlets in your house run at 120V. Until recently the easiest way to tell the systems apart is by looking at the plugs that connect the stator to the regulator. 2014 Practical Outboard Ignition Troubleshooting Guide. Please verify your this is the case before ordering. Item Details Removed from a 1985-1986 MerCruiser 470 S/N A560005 Overall Good Condition, bench tested. 010-ELV-71 REGULATOR/RECTIFIER 7003-RR150 Tech Support: 360-687-4530 REGULATOR/RECTIFIER [email protected] I get 14+v at quite low revs. I am possibly having voltage regulator problems with my 2001, 90 hp, 2 stroke mercury outboard. Offering discount prices on OEM Mercury Marine parts for over 50 years. 40hp Mercury 4 stroke power issue Mine was caused by a faulty voltage regulator. How do I hook up a tachometer or other gauge to my outboard motor? Each Mercury Precision Part gauge contains instructions on how to connect the instrument. Take the lead from the tach lead from one and stick it in the other. Mercury OEM 2. 25 liter mercury outboard. For: Mercury engines with 16 amp. This web page is a blog about the process I used to make the E. How to Compression Test on Mercury 2-Stroke Outboard Engine November 17, 2016 Repair Manual Do-It-Yourself Outboard Repair Guides 2 Its highly recommended to always use a outboard repair manual for your specific year and model outboard engine when preforming a cylinder compression test on your motor. If I want to hook these to a 4ah deep cycle battery do I need a voltage regulator and rectifier or just a rectifier. How do I hook up a tachometer or other gauge to my outboard motor? Each Mercury Precision Part gauge contains instructions on how to connect the instrument. If the voltage is 13. The resistance measured should be between 0 and 1 ohm, or the rectifier needs replaced. Boat parts store DIY inboard outboard boat motor parts & accessories at great prices with fast shipping and real time order tracking. The information provided on these pages is correct to the best of my knowledge, however the MasterTech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. DISCLAIMER. Applications of this program include the study of solar energy, heat transfer, and space power-solar dynamics engineering. Mercury & Mariner 150 HP Ignition Parts. The test involves the use of a multimeter. The two wires have to both go to the same regulator. We've located a curated catalog at reasonable costs. DOWNLOAD 60HP Outboard Repair Manual Johnson Mercury Mariner Suzuki Yamaha INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. They can answer questions for any Mercury outboard motor model or horsepower including Chrysler Outboards, Force Outboards, Mariner Outboards, and Mercury Inboard/Sterndrives. Save on stators, switch boxes, triggers, rectifiers, voltage regulators and internal wiring harnesses for Mercury and Mariner 175 HP outboards. Warning lights, unpredictable engine performance and dimming or pulsating lights are all signs of a faulty voltage regulator. We also have parts, upgrades, kits, marine and industrial units, guides, instructions, and more. Troubleshooting a Yamaha outboard motor's tilt and trim is fairly straightforward, usually involving a thorough visual inspection and a check of the hydraulic fluid level. In addition to the boat repair forum we also offer OUTBOARD PARTS, 2003 Mercury 90HP 4 stroke voltage regulator issue Is the problem with my voltage regulator. 6 volts DC (1 red wire). If you have any problem locating or obtaining a copy of material listed as an approved incorporation by reference, please contact the agency that issued the. The total cost to fix my motor was just over $2800 and Mercury took care of it with no questions asked. Get the best deals on Car & Truck Voltage Regulators for Mercury when you shop the largest online selection at eBay. The Honda BF8 and BF9. The higher the RPMs, the higher the voltage to your battery. it has 3 wires from under the flywheel-YELLOW-PINK-PINK with YELLOW stripe. Please give us the opportunity to resolve any problem. Mercury Marine electrical voltage regulator kit(815279a 4) parts. If the voltage is less than 9 1/2 volts during cranking there is a problem in the battery s or the Ignition switch Box. great ideas- also check the voltage at idle- my efi was doing same thing, I changed the fuel lines and etc. We Offer a large range of new and used Outboard motor parts for all outboards we ship all over Australia. Mercury/Mariner 40/50/60 4 Cylinder Four Stroke - Model year 2002 and 2003. I've read a lot about the rectifier being the culprit. Using the prescribed testing method fromt he Mercury service manual. Chart A shows voltage and current reading of a standard rectifier. So I want to test it. It would always restart. NEVER disconnect the voltage regulator output (Red) wires, regulator harness or battery cables while the engine is running. The voltage after his componen is 12vdc. Black or highly carboned spark plugs can mean several things, including problems with other ignition components, timing issues, or even fuel system problems. Your outboard stator is the "powerhouse" of your outboards ignition system. 35 Hp Mercury Outboard Service Manual This Mercury Mariner two stroke Workshop Manual/Repair manual covers the following years and model Outboard motors: 1965: 3. Mercury/Mariner 40/50/60 4 Cylinder Four Stroke - Model year 2002 and 2003. Each regulator then operates completely independently from the other one. BATTERY CABLE-POS 84- 88439A25 Single 12 ft. Most Mercury Outboard Stators perform two important functions 1. Continually failing regulators can indicate a problem with the stator or stator wiring, or a heavy load of accessories, causing the regulator to overheat and fail. Format : PDF. The code definitions are a good starting point when determining the cause of the service engine light but where do you go from there?. Voltage Regulator Mercury Marine 7SI Delco Alternator 271940. One of the first symptoms of an issue with the voltage regulator is dim or flickering gauges.